Diameter Of Copper Before And After Crushing

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Place a steel rod that is slightly smaller in diameter than the diameter of the copper tubing into a vise with 1/2 inch standing above the top of the vise. Hit the top of the rod with a hammer to mushroom it. Creating a mushroom top prevents the steel rod from becoming stuck inside the copper tubing.

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After the copper ore is crushed, liquid is added to make it a slurry. The slurry is a mix of valuable copper ore minerals and “worthless” rock, called gangue (pronounced “gang”). The slurry is placed in a tank and a process called froth floatation is used to separate the copper minerals from the gangue.

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In some copper concentrators, the mill feed is all passing 13MM(½”), using three stages of crushing and 14MM (9/16″) square openings on the closed circuit screens. It was felt by some that crushing to this fine size is only possible if the ore is friable and is relatively soft in comparison to the harder ores.

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More examples of crushed pop cans at various power levels. Because of its much better electrical conductivity, aluminum cans crush much better than steel cans. Large diameter copper tubing can also be necked down by the same process, such as these examples from California coin shrinker Ross Overstreet.

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