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A total of 868 million short tons of construction sand and gravel, valued at $5.8 billion, f.o.b. plant, was reported produced in the United States in 2010 by 3,956 companies with 6,342 active operations, with 7,561 pits and 63 sales and/or distribution sites.

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There, high-pressure water guns turn the material into a watery mixture called slurry, which is sent through pipelines to a processing facility, referred to as a beneficiation plant, where phosphate rock is physically separated from the sand and clay in the matrix.

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In all the currently operating beneficiation plants, the washer is a large structure that receives the matrix, screens it, then discharges a +1.0 mm “pebble” phosphate product and a -1.0 mm slurry of liberated clay, sand, and phosphate particles.

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